{"id":2437,"date":"2025-08-30T07:05:02","date_gmt":"2025-08-30T07:05:02","guid":{"rendered":"https:\/\/www.whitehattoolbox.com\/jobsinindia\/engineer-mechanical\/"},"modified":"2025-08-30T07:05:02","modified_gmt":"2025-08-30T07:05:02","slug":"engineer-mechanical","status":"publish","type":"post","link":"https:\/\/www.whitehattoolbox.com\/jobsinindia\/engineer-mechanical\/","title":{"rendered":"Engineer – Mechanical"},"content":{"rendered":"

Division<\/b><\/span>Manufacturing<\/span>Department<\/b><\/span>Active Pharmaceutical Ingredient<\/span>Sub Department 1<\/span>Engineering – API<\/span>Job Purpose<\/b><\/span>The incumbent is a team member of Engineering Maintenance & Reliability Team and carries overall responsibility to:
\n 1. Execute the maintenance activities in the plant & ensure the minimum breakdown with maximum efficiency by following safety & GMP Standards
\n 2. Support Senior Engineer in carrying out Functional EM&R Planning, Detailed Scheduling and Execution of CMP to- ensure continuity of availability of plant & equipment at optimal cost; achieve standard capacity; ensure overall plant & equipment integrity & reliability – in compliance with Cipla Policies, Standards & Procedures; Reporting of EM&R MIS, Incidents & Deviations @ SOP;
\n Functional Engineer is responsible for executing maintenance tasks as assigned by Senior Engineer for his function in the Manufacturing, Packing and utility areas.
\n Where outsourced, 3rd Party Functional Engineer is accountable for the Service Floor \/ Technical Floor maintenance execution<\/span>Key Accountabilities (1\/6)<\/span>I. Shift Maintenance Activity: Execute maintenance activities in a shift by managing available resources to achieve shift maintenance plan.
\n \u00c2\u00a2 Execute assigned tasks as per planned maintenance activity to meet maintenance targets for a shift
\n \u00c2\u00a2 Cater to machine and facility maintenance requirements of Unit as a responsible member of the team with overall ownership of Unit Operations.
\n \u00c2\u00a2 Increase the efficiency of area by ensuring better utilization of equipment and by reducing downtime in manufacturing area
\n \u00c2\u00a2 Prepare and submit Shift Engineer report to ensure smooth shift handover
\n \u00c2\u00a2 Analyse breakdowns, diagnose faults and supervise time critical equipment repairs.
\n \u00c2\u00a2 Offer technical expertise to maintenance people like supervisor, foreman, fitters and technicians.
\n \u00c2\u00a2 Function as project development member to maintain new equipment.
\n \u00c2\u00a2 Work with reliability engineers to extend equipment life cycle.
\n II. Comprehensive Maintenance Plan Execution: Give inputs for preparing & adhere to unique planner for planned preventive maintenance & instrument calibrations for effective maintenance and adherence to standards.
\n \u00c2\u00a2 Schedule shift activities in line with the CMP including PM, Calibration, and condition monitoring activities.
\n \u00c2\u00a2 Execute planned maintenance and update related documentation
\n o Preventive Maintenance
\n o Calibration
\n o Condition Monitoring
\n o Planned Corrective Actions
\n \u00c2\u00a2 Follow good Engineering practices during planned preventive activity.
\n \u00c2\u00a2 Perform validation, qualification and calibration as per schedule and update output of all activities in the systems
\n \u00c2\u00a2 Prepare new documents and update existing documents as per GMP requirement
\n \u00c2\u00a2 Update Metrics on Schedule compliance<\/span>Key Accountabilities (2\/6)<\/span>III. Breakdown Maintenance: Handle breakdown maintenance to avoid recurrence and maintain continuous process operations
\n \u00c2\u00a2 Execute breakdown work expeditiously but safely and in compliance with cGMP.
\n \u00c2\u00a2 Receipt and tracking the job card for the break down activity
\n \u00c2\u00a2 Maintain critical spares inventory of all machines to reduce resolution time
\n IV. Efficient Equipment Operation: Operate the equipment efficiently without error and deviation as per SOP to meet shift targets
\n \u00c2\u00a2 Operate an equipment only when trained and authorized to do it.
\n \u00c2\u00a2 Perform unit operations as per SOP & unit processes as per work instructions
\n \u00c2\u00a2 Maintain equipment, facility and block premises as per SOP for audit readiness. Ensure equipment, facility and block premises are maintained as per regulatory compliance
\n \u00c2\u00a2 Ensure all operations are performed as per GMP & Safety norms by reviewing all processes and documents for compliance
\n \u00c2\u00a2 Maintain system integrity by updating documentations and deviations on CipDox while performing operations
\n V. New Technology \/ Capex: Use new technologies initiated by Management while adhering to CAPEX and OPEX targets to improve Machine\/system performance
\n \u00c2\u00a2 Implement new technologies in the plant initiated by management
\n \u00c2\u00a2 Attend planned trainings and incorporate the learnings on the floor for improving machine performance
\n \u00c2\u00a2 Implement and close ideas generated through internal audits \/ Idea generation sessions
\n \u00c2\u00a2 Monitor present energy use of the plants to identify and report areas for energy conservation
\n \u00c2\u00a2 Implement Energy Conservation activities to improve the equipment efficiency, reduce error and reduce production cost
\n \u00c2\u00a2 Identify areas of improvement for waste & work simplification
\n \u00c2\u00a2 Manage activities to operate within budget and to reduce operating expenses
\n \u00c2\u00a2 Verification of the contract invoices and making of the job orders as per estimates.<\/span>Key Accountabilities (3\/6)<\/span>VI. Spares Management: Perform Material and Spare management and issue Consumables, spares, materials, log books etc. to avoid delays due to unavailability of materials
\n \u00c2\u00a2 Issue required materials (spares and consumables) to the contractors from stores and make SAP entries for the receipts and issuance
\n \u00c2\u00a2 Maintain the inventory of critical spares and consumables by tracking consumption and monitoring of stocks
\n \u00c2\u00a2 Assess log book requirements, raise the request to QA and issue them within required timelines
\n \u00c2\u00a2 Classify the unused \/ spare \/ usable scrap materials or components and reuse the same where ever possible
\n VII. EHS Compliance: maintain high level of Safety during maintenance to avoid major breakdown and report accidents\/ incidences
\n \u00c2\u00a2 Complete preplacement Safety Training before starting the work in any area.
\n \u00c2\u00a2 Monitor safe operations of the machine as per SOP and timely report any safety deviations
\n \u00c2\u00a2 Maintain proper procedures for safety permits in plant Ensure safety systems and procedures followed by the operators in the shift.
\n \u00c2\u00a2 Issue work permits to contractual staff after verifying the safety aspects, monitoring and communicating safety hazards and safety near miss to the concern.
\n \u00c2\u00a2 Ensure availability and usage of PPEs in the shift by coordinating with EHS department for requirements and shift schedule; Ensure usage and maintenance of PPEs by self & other workmen during shifts
\n \u00c2\u00a2 Report any safety incident to the Shift In charge as well as the Senior Engineer for the following
\n o Near Miss
\n o Safety Incident
\n o Work Place Inspection
\n o Unsafe Act
\n o Unsafe Condition
\n \u00c2\u00a2 Attend safety meetings and ensure implementation of actions planned during departmental safety meeting at shop floor
\n \u00c2\u00a2 Ensure compliances to safety training targets by monthly reconciling attendance records<\/span>Key Accountabilities (4\/6)<\/span>VIII. cGMP Compliance: Execute and update online documentation to meet cGMP requirements
\n \u00c2\u00a2 Complete preplacement cGMP Training before starting the work in any area.
\n \u00c2\u00a2 Monitor cGMP compliance in the impact domain and report any incident \/ cGMP deviation to the Shift In charge as well as the Senior Engineer.
\n \u00c2\u00a2 Maintain online documentation and timely entries in all document in cGMP environment and their supporting documents
\n \u00c2\u00a2 Check documentation before submission to ensure data integrity. In case of any deficiency or errors in documents and rectify them as per SOP
\n \u00c2\u00a2 Conduct training related to cGMP, equipment operation, safety and housekeeping for workmen
\n \u00c2\u00a2 Optimize the use of resources in housekeeping; Ensure good housekeeping and sanitisation as per the guidelines
\n \u00c2\u00a2 Operate software such as SAP, CipDox and QMS as required and basis training & certification.
\n \u00c2\u00a2 Execute CAPA as guided by the Senior Engineer.
\n \u00c2\u00a2 Prepare and maintain engineering documents wrt cGMP and Good Engineering Practices
\n IX. Continuous Improvements: Provide suggestions for optimization of processes to manufacture quality product
\n \u00c2\u00a2 Propose and implement new idea to enhance production, optimise the use of consumable goods and maximum utilization of resources
\n \u00c2\u00a2 Provide new ideas and simplify processes to reduce process cycle time and achieve new targets
\n \u00c2\u00a2 Participate in internal audits \/ Idea generation sessions to improve on deficiencies to verify GEP and GMP.
\n \u00c2\u00a2 Implement action plans for improving on deficiencies observed through internal \/ external audits
\n X. [E] Self Development on mechanical engineering & leadership aspects
\n \u00c2\u00a2 Keep self-updated on regulatory guidelines and product regulatory requirements of all markets to which product manufactured by the Site is exported.
\n \u00c2\u00a2 Undergo training on mechanical engineering & Leadership capability building as per guidance from HR function and the Global Operations Team.<\/span>Key Accountabilities (5\/6)<\/span>Key Accountabilities (6\/6)<\/span>Major Challenges<\/p>\n